RFID Greatly Improves Logistics Sorting Efficiency And Accuracy

Project background introduction:
With the increasing scale of online shopping, the development of the logistics industry is becoming more and more prosperous, and logistics companies have higher and higher requirements for the average daily throughput and operating efficiency of super-large warehouses. This is a huge test for the operation and management of warehouses, especially It is a high-frequency inbound and outbound operation of large-scale goods. It is urgent to greatly improve the efficiency and at the same time ensure the accuracy of the data and information. With the increasingly fierce competition among logistics companies, whether they can be better than their competitors in warehouse operation efficiency plays a crucial role in seizing market opportunities. The pure manual mode of traditional logistics warehouses has already become more efficient in terms of efficiency. To increase to the upper limit, only by transforming the traditional logistics warehouse model with the help of emerging technologies such as the Internet of Things and big data, can the operational efficiency be further greatly improved and the old upper limit be broken. In order to realize the automation and digitization of the operation of large-scale logistics warehouses, more and more logistics enterprises have put forward to us the need for intelligent digital transformation of the inbound and outbound links of logistics warehouses.

Project design goals

1. With the help of RFID technology, realize the intelligent and digitalization of warehouse entry and exit;
2. Improve overall operational efficiency and reduce labor costs;
3. Realize the automatic collection, storage and management of data, and visualize it to provide data support for operational decision-making;
4. Connect with the customer's original WMS, ERP and other business systems, and provide a complete and replicable overall solution.

Project requirements

Project specific plan

·RFID tags

·Scenarios for batch storage and storage of footwear and apparel products

Footwear and apparel products are transported in and out of the warehouse by an assembly line. The RFID reading channel specially developed for the high-speed assembly line can reach a high-speed reading capacity of 1800 cases/hour, creating a new height of RFID application.
The RFID reading channel uses antenna technology, the reading range is controllable, and there is no dead angle, which greatly improves the reading efficiency and success rate. Shielding plates are installed on both sides of the front and rear of the main body of the equipment, which can effectively shield the RFID signals and electromagnetic interference adjacent to the transmission line, effectively control the reading, and ensure that the reading data is more accurate.
Through the RFID big data platform, the warehousing tasks and corresponding warehousing documents are sent to the RFID reading channel, and the items on the water conveyor belt are triggered by the pre-infrared reading function to complete the quantity and label details of the whole box of shoes and clothing passing through the channel equipment. After reading the data, the channel equipment will automatically check and compare the issued documents after obtaining the data passing through the whole box of shoes and clothing, and transmit the data and comparison results back to the RFID big data platform in real time, seamlessly connecting the logistics enterprises. WMS business system.

·3C electronic products batch storage application scenarios

3C electronic products adopt the method of receiving the whole pallet. In the case of not unpacking, it is necessary to complete the inventory of the single product level, and at the same time, it is necessary to ensure the accuracy of the data. Electronic products often contain metal materials, which will cause ordinary RFID electronic tags. Interference leads to reading problems. For this reason, an RFID electronic tag specially designed to deal with this situation is selected to eliminate the impact.
For the scene of the whole pallet point, it provides an RFID reading channel that allows manual trailers and forklifts to pass through. The device has made a breakthrough design optimization for electronic products such as mobile phones in terms of reading performance. 800 mobile phone express packaging, the whole It only takes 8 seconds to complete the reading of the tray, and the reading is not missed while reading quickly, ensuring high reading accuracy.

Through the RFID big data platform, the data of the warehouse or the warehouse receipt is sent to the RFID reading channel. On the display operation screen of the device, the warehouse or warehouse receipt can be selected for operation. When the pallet passes through the channel, the reading function will be triggered by infrared. , to complete the reading of the goods passing through the whole pallet. After the channel equipment obtains the data of the goods passing through the whole pallet, it will automatically check and compare with the issued documents, and display the data and comparison results in real time on the operation display screen on the side of the equipment. , the data is automatically uploaded to the RFID big data platform, and you can choose to automatically print the paper inbound and outbound documents on the device.

Apply effects

The warehouse originally required a large number of personnel to carry out in-out operations. With the increasing amount of in-out and out-stock, the inventory and verification of in-out and out of the warehouse is very cumbersome, inefficient, and has low accuracy. limit. In the traditional way, it is impossible to continue to improve, and at the same time, the data is often wrong, and the data is difficult to trace.
According to customer feedback, after the supply chain adopts RFID solution to realize informatization and digitalization upgrade, the current daily throughput of logistics warehouse has been greatly improved. At the same time, the system platform automatically generates data and verifies documents, and it no longer needs to be manually checked and checked. , the labor cost is reduced by about 95%, the time-consuming in and out of the warehouse is reduced by more than 70%, and the inbound and outbound data reaches 100% real-time accuracy. 100% of the inbound and outbound data is automatically recorded in real time, providing strong technical support for management visualization, and providing complete traceability data for the efficiency improvement and process optimization of the digital supply chain.